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Metallurgy

Constellation can employ metallographic techniques that cross section samples to evaluate:

  • Plate Thickness

  • Grain Size

  • Weld Evaluations

  • Microstructure Characterizations

  • Electronic Open Circuits

  • Fatigue

  • Mechanical Overload

  • Environmental

  • Electrical

A few examples include:

x-ray fluorescence image
A fastener was received to investigate the corrosion. The threaded end of the fastener was sectioned to expose the center of the fastener. The chemistry was determined using x-ray fluorescence.

brass stress corrosion

brass stress corrosion
Brass that was checked for susceptibility to stress corrosion cracking.  Group C (top photo) failed.

Photo of solder bond evaluated for acceptability to ANSI/IPC A-610
Solder bond evaluated for acceptability to ANSI/IPC A-610

Photo showing evidence of 
      no bonding between the lead and solder pad
Backscatter photomicrograph of the same bond as above showing evidence of no bonding between the lead and solder pad.

thermal battery TIG weld examination
 Thermal batteries were received for evaluation of the TIG welds.

 

TIG weld examination
Another TIG weld evaluation

examine plating for microfissures
 Zinc chromate plating on mild steel was examined to determine if microfissures were present. If present, did they extend through the plating and into the mild steel?

determine thickness of coating
 An aluminum beryllium part with a conversion coating was received to determine the thickness of the coating at the thickest section. A sample was cut from the part, mounted, polished, and the thickness measured with an Amray scanning electron microscope (SEM).

 

 

 

 

 

 

 

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(C) Copyright 2004 by Constellation Technology Corporation.  All rights reserved.            Updated December 6, 2004